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Materials for metal 3D printing: aluminum, stainless steel, titanium, and superalloys

  • Nov 20, 2025
  • 3 min read

Updated: Jan 29

Here are all the materials available from FusiA Group for metal 3D printing.


Aluminum alloys

AlSi10Mg

Key features
  • Lightweight

  • Good mechanical strength

  • Good thermal and electrical conductivity

  • Properties can be adjusted through heat treatment (T5/T6)

  • Ideal for complex parts in 3D printing


Applications
  • Aerospace

  • Automotive

  • Tooling

  • Industrial


Mechanical properties

Layer height

Plateform T°C

Orientation

Yield strength (MPa)

Ultimate Tensile strength (MPa)

Elongation at break (%)

30 µm

160°C

XY

Z

266

246

407

437

11%

8%

30 µm

200°C

XY

Z

191

184

326

368

10%

6%

AlSi7Mg0.6 (F357)

Key features

Contains less silicon than AlSi10Mg:

  • Better ductility

  • Greater corrosion resistance

  • Suitable for complex parts in 3D printing

  • Flexible layer height to optimize printing time and mechanical properties


Applications
  • Aerospace

  • Automotive

  • Industrial


Mechanical properties

Layer height

Plateform T°C

Orientation

Yield strength (MPa)

Ultimate Tensile strength (MPa)

Elongation at break (%)

30 µm

180°C

XY

Z

199

169

306

309

12%

8%

60 µm

180°C

XY

Z

209

184

338

354

10%

7%

Stainless Steels

316L

Key features
  • High mechanical strength

  • Excellent corrosion resistance


Applications
  • Corrosive environments

  • Medical


Mechanical properties

Layer height

Orientation

Yield strength (MPa)

Ultimate Tensile strength (MPa)

Elongation at break (%)

40 µm

XY

Z

199

169

306

309

12%

8%

17-4PH

Key features
  • Corrosion resistant

  • Compatible with heat treatments

It has better toughness at room temperature compared to 17-4PH


Applications
  • Aerospace

  • Industrial


Mechanical properties

Layer height

Orientation

Yield strength (MPa)

Ultimate Tensile strength (MPa)

Elongation at break (%)

Hardness (HRC)

40 µm

XY

Z

909

941

1233

1208

21%

16%

35

40 µm

XY

Z

1250

1200

1350

1340

15%

13%

43

15-5PH

Key features
  • Good corrosion resistance

  • Compatible with heat treatments


Applications
  • Aerospace

  • Tooling

  • Industrial


Mechanical properties

Layer height

Orientation

Yield strength (MPa)

Ultimate Tensile strength (MPa)

Elongation at break (%)

40 µm

XY

Z

941

947

1015

1052

17%

16%

40 µm

XY

Z

1207

1240

1349

1371

11%

11%

Titanium Alloy

Ti64 Grade 5

Key features
  • Low weight with high strength

  • High fatigue resistance for parts subjected to cyclic loads

  • Heat treatment possible to improve ductility


Applications
  • Aeronautics

  • Medical

  • Light equipment

  • Industrial


Mechanical properties

Layer height

Orientation

Yield strength (MPa)

Ultimate Tensile strength (MPa)

Elongation at break (%)

60 µm

XY

Z

1151

1267

1266

1353

9%

11%

60 µm

XY

Z

1000

1000

1100

1100

13%

15%

Ti64 Grade 23

Strengths
  • Low weight with high strength

  • High fatigue resistance for parts subjected to cyclic loads

  • Heat treatment possible to improve ductility

Similar to Grade 5 but with higher purity.


Applications
  • Medical


Mechanical properties

Layer height

Orientation

Yield strength (MPa)

Ultimate Tensile strength (MPa)

Elongation at break (%)

60 µm

XY

Z

1151

1267

1266

1353

9%

11%

60 µm

XY

Z

1000

1000

1100

1100

13%

15%

Nickel Superalloy

Inconel 625

Key features
  • High corrosion resistance

  • Excellent resistance to high temperatures

  • Good mechanical strength up to approximately 650°C

  • Excellent corrosion resistance up to approximately 1050°C


Applications
  • Aeronautics

  • Oil & Gas

  • Extreme environments

  • Industrial


Mechanical properties

Layer height

Orientation

Yield strength (MPa)

Ultimate Tensile strength (MPa)

Elongation at break (%)

40 µm

XY

Z

720

630

980

870

33%

48%

Inconel 718

Key features
  • High mechanical strength

  • Resistant to high temperatures

  • Improved mechanical properties obtained by structural hardening (heat treatment) up to approximately 650°C

  • Yield strength twice that of Inconel 625 after heat treatment


Applications
  • Aeronautics

  • Oil & Gas

  • High-temperature environments

  • Industrial


Mechanical properties

Layer height

Orientation

Yield strength (MPa)

Ultimate Tensile strength (MPa)

Elongation at break (%)

Hardness (HRC)

40 µm

XY

Z

629

758

933

1059

37%

26%

29

Heat treatment - aerospace - 40 µm

XY

Z

1216

1097

1482

1357

22%

21%

43

Heat treatment - Oil & Gas - 40 µm

Z

866

1186

25%


38

Hastelloy X

Key features
  • High mechanical strength

  • Resistant to high temperatures

  • Resistant to oxidation up to 1200°C

  • Mechanical properties weaker than those of IN718


Applications
  • Aeronautics

  • Space

  • Chemical and Petrochemical

  • Extreme Environments

  • Industrial


Mechanical properties

Layer height

Orientation

Yield strength (MPa)

Ultimate Tensile strength (MPa)

40 µm

610

770

31%

Heat treatment - 40 µm

345

610

45%

Maraging Steel

Key features
  • High mechanical strength

  • High dimensional stability after heat treatment

  • Resistant to oxidation


Applications
  • Aerospace

  • Tooling

  • Industrial


Mechanical properties

Layer height

Orientation

Yield strength (MPa)

Ultimate Tensile strength (MPa)

Layer height

Hardness (HRC)

Heat treatment - 40 µm

XY

Z

2010

2000

2080

2080

4%

4%

50-57






 
 

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